Skip to content 
Related Applications
Xu Feng caters to the medical industry by assisting medical device manufacturers, tech support companies, and research labs with custom components from prototyping solutions to mass production. Some common applications include:
Handheld Devices
Medical Testing Devices
Microfluidics
Diagnoses Devices
Rehabilitation equipments
Physiotherapy Equipment
Medical Device Manufacturing from Prototype to Production
Prototyping
With competitive pricing and lead times, we create prototypes in production-grade materials with machining for functional and regulatory testing or use a 3D printing service to print models to prove concept design.
- No minimum order quantity
- DFM feedback from our experts
Engineering Validation Testing
Rapidly iterate functional prototypes with tight-tolerance CNC Machining, CNC Grinding, Gear Hobbing, and Rapid Tooling.
- Optimized design and material choice
- Validate the performance requirements
Design Validation Testing
Validate part strength, functionality, and aesthetic finish with production-grade injection molding or CNC machining for tens to hundreds of samples with a wide range of finishing options.
- Functionality validate
- Appearance and durability of surface finish validate
Production Validation Testing
Accelerate the development of Class I devices, or non-implantable components, with our CNC machining and injection molding capabilities, which include steel tooling, clean rooms, and ISO 13485 quality certification.
- Precision CNC Machining with tolerances as tight as ±.0004 in
- Plastic injection at low volumes with rapid lead times
Production
Seamlessly migrate from product testing stages into production, with end-use parts delivered rapidly and adoption of your precise quality requirements into our manufacturing process.
- Production tooling with multi-cavity and family tools and a wide range of secondary operations
- No differentiated treatment for small quantities or one-off applications
What Materials Work Best for Medical Components
Selecting the right materials for medical components is critical to ensuring safety, durability, and compliance with regulatory standards. The following materials are commonly used and highly regarded in the medical industry for their specific properties
Steel Alloys such as stainless steel are chosen for physiotherapy equipment due to their excellent corrosion resistance, high strength and durability and non-reactive with body tissues.
Aluminum alloys are the preferred choice for exoskeleton robots due to their lightweight strength, excellent corrosion resistance, superior thermal conductivity, and versatile fabrication capabilities.
Owing to the innate biocompatibility, fracture resistance and corrosion resistance, titanium alloys are the preferred choice for dental and surgical instruments.
Medical-grade plastics such as ABS, PP, PC, PE, and TPE are selected for microfluidics and diagnostic containers due to their lightweight nature, chemical resistance, and ease of sterilization.
Silicone is generally non-reactive, resistant to bacteria growth and safe for selected implantable devices, prosthetics, surgical instruments, tubing and seals.
Biocompatibility is crucial for materials used in medical devices, as they must safely interact with the human body without causing adverse reactions. It is usually produced in a specific environment.
Medical Injection Molding
Accelerate the development of Class I devices, or non-implantable components, with our medical injection molding capabilities, which include steel tooling, clean rooms, and ISO 13485 quality certification.
5-Axis CNC Machining
Our on-demand manufacturing with 5-axis machining accelerates product development, speeds innovation to market, and enhances responsiveness to customer feedback. With extensive experience producing thousands of components for Robotic Exoskeletons, we remain committed to leveraging our flexible manufacturing services for future projects.
CNC Grinding for micro needles
At Xu Feng, we empower your success in commercializing microneedle technology for advanced medical applications — particularly in transdermal drug delivery and in-vitro diagnostics. Leveraging precision CNC grinding and evolving fabrication technologies, we continuously innovate to meet the diverse and evolving needs of your product development.
Why MedTech Companies Choose Xu Feng
01.
Fast Turn Around
With quotes in 24 hrs and parts in days, MedTech company can reduce cycle times by as much as 30% with Xu Feng, and with scalable production from new prototypes to production.
02.
Tight Tolerance
Xu Feng can machine parts with tolerances as tight as +/ – 0.0004 in. CNC Grinding and Rapid molding manufactured to support medical industry specific applications.
03.
Quality Assurance
Quality assurance includes material certifications, certificates of conformity, advanced inspection reports and more. Aligned with ISO 13485 quality standards.
The components we developed for our clients
The most common manufacturing processes applied for medical components are CNC machining, Plastic injection molding, CNC grinding, and EDM. Here are some parts we developed for our clients
